Hybrid Cleanroom Systems
Confluence of Modular and Conventional Cleanrooms
Designed and engineered to further reduce high cleanroom construction cost
by utilizing existing building systems and components. Florida Cleanroom
V-2.625 or V-3.125 hybrid cleanroom systems can be
integrated into existing rooms by maximizing the use of your facilities
existing structural load carrying systems for suspending utilities, HEPA
filtration systems, cleanroom lighting systems and cleanroom ceiling systems
from existing structure.
pre-finished and pre-fabricated low level return
chases assure correct airflow distribution and air change rates and can be
discreetly integrated into existing wall systems. Locating cleanrooms in
corners or existing rooms can further reduce cost by utilizing existing wall
systems while integrating modular wall systems where required by process
functions or requirements for change rooms, ante rooms or air lock areas.
"Velocity™" Hybrid Cleanroom Systems:
- Custom Packaged Shipments, palletized
or individually packaged components for either unloading by forklift or hand.
Modular panel components, non-palletized, sized to fit through standard
3'0" x 6'8" door openings.
- Designed and
Engineered for DIY installations, with complete assembly drawings,
shop drawings and installation instructions. Signed and sealed drawings
available at additional cost for building department reviews.
- Reduced A/E Cost,
factory generated shop drawings, details, and engineering calculations greatly
reduce architectural and engineering cost associated with designing and
engineering from scratch.
- Reduced Construction
time saving fully pre-fabricated and pre-finished wall frames and wall sections
allow installation crews to work in 8' to 16' sections versus handling
individual 4' panels.
- Reduced Construction
Cost, labor saving fully pre-fabricated and pre-finished wall
sections install in 1/3 the time as conventionally constructed wall systems.
Systems Cost, pre-wired
modular electrical systems will greatly reduce the cost when compared to
conventional piping field installations of the same electrical components.
Modular low voltage wiring systems and cat5 cabling systems along with flexible
fire sprinkler systems further reduce field construction time and labor. All
systems are fully relocatable with cleanroom structure.
- Reduced VOC Emissions,
Fully pre-finished components reduce VOC emissions within your facility due to
no use of adhesives or paints.
- Reduced Tax
Liability, can be considered
capital equipment instead of capital improvements; therefore, they can be
depreciated at an accelerated rate. .
- Reduced Safety Cost,
modular systems install with 1/3 the labor required by conventional
construction. Reducing personnel and associated insurance and safety cost.
Maintenance Cost, antifungal and antimicrobial components reduce
the daily cleaning requirements with powdercoated finishes reducing the cost of
refinishing systems over time.
Renovation Cost, expanding a modular cleanroom can be
easily accomplished by taking off a wall and adding another module. The
prefabricated design allows the room to be expanded, relocated, or reconfigured
into a different shape or made into multiple smaller rooms.
Lease Termination Cost, modular cleanroom systems cause minimal impact
on building systems and structure reducing return to origin cost associated with
Relocation Cost, modular cleanroom systems are typically 95% relocatable
when the time comes to relocate to a new facility. You take it with you.
- Consistent Fit
and Finish, high speed manufacturing systems with quality
assurance checkpoints assure consistent fit and finish of all components.
Construction, pre-fabricated and pre-finished modular components
minimize field cuts and fitting reduces the construction generated particulates
normally associated with conventional construction.
- Fully Interchangeable Panel Inserts, allow
for repositioning of solid, glass, door or pass through device panels of like sizes to accommodate
changes in process flow or equipment layouts.
Clear View Floor to Ceiling Glass, or acrylic up to 10' high for
maximized view of process and operational protocols. Allows for supervision
of cleanroom processes and personnel without the need to enter the cleanroom
- Window Systems up to 120" wide
without the need for horizontal post interruptions for gallery type views of
cleanroom interiors. Allows for uninterrupted views for clients,
supervisors, or inspectors.
Manufactured to ISO, cGMP, FDA, USP-797 Regulatory Standards,
to comply with ISO 14644-4 design and construction of cleanroom facilities.
By minimizing the introduction of new components and the utilization of
existing components Florida Cleanroom systems can mitigate high cleanroom
construction cost through the use of epoxy coatings, liner panels, and
utilization of existing utility runs by integrating the cleanroom
environment into existing building floor plans.
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